Industrial training report on lathe machine

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Computer numerical control CNC machining can make certain manufacturing processes easier by automating complex commands and speeding up the rate at which equipment completes tasks.

But operating a CNC machine is by no means a self-explanatory procedure, and technicians must undergo training to develop the skills necessary for proper CNC handling. A lathe is a complex machine that presents its own set of challenges, but with the addition of computer numerical controls, the skilled lathe operator must also understand programming parameters, automation-specific safety standards, and a host of other vital pieces of information.

It should be emphasized that the completion of a set amount of coursework and the obtainment of appropriate certification are requisite for handling a CNC lathe. Learning about the various types of skills and training that are available may help a prospective technician to plan for an education in CNC machining. An accredited industrial training organization can provide the necessary training for a CNC lathe operator.

Most programs will involve multiple classes or sessions, offering a gradual instruction process broken up into several steps. While the beginning stages might not include hands-on experience, later courses typically involve actual lathe operation. In addition, the importance of adhering to safety protocols is reinforced throughout the training process. The following is a typical CNC lathe training outline that may be helpful for illustrating what a student can expect to learn.

An important training step involves explaining the limitations of computer numerical controls to those who are unfamiliar with its workings.

Despite being an automated system, a CNC lathe requires much more than design input to accomplish its task. The technician usually needs to consider tool selection, spindle speed, workpiece clamping and positioning, and cutting sequences before machining can begin.

Furthermore, the CNC lathe only understands commands in a specific programming language, such as g-code. Due to these complex requirements, it is best not to rush through the training program, but to segment the knowledge into learnable chunks.

Thus, some early stage coursework might include:. After a trainee learns the methods for preparing a CNC lathe for operation and setting its equipment for test runs, the coursework begins to focus on more sophisticated tasks. The initial stages will have taught a technician how to read, comprehend, and create computer numerical control programs.

This range of programming instructions typically includes drilling, grooving, facing, threading, and turning. Late stage training will often cover CNC program editing, machine adjustments, and developing new command syntax.

Some typical coursework might include:. Although these guidelines are a broad indication of some of the subjects covered in CNC training, the fundamental principles of following careful instructions, learning safety protocols, and remaining realistic about the capabilities of a CNC lathe will likely be a part of any training curriculum.

Thomas Industry Update Stay up to date on industry news and trends, product announcements and the latest innovations. Thomas uses cookies to ensure that we give you the best experience on our website. By using this site, you agree to our Privacy Statement and our Terms of Use.Lathes are manual or automatic machine tools used to shape articles of wood, metal and other materials.

There are different types of lathes, but most setups have the work piece shaped and formed by a cutting tool while it is rotating around a stationary axis. Improper lathe operation can cause serious injury.

OSHA requires employers to assess and minimize equipment hazards, train employees on proper use procedures and enforce safe work practices. Lathe training should address machine hazards and safeguards, safe work practices, emergency controls and personal protective equipment. Lathe hazards include rotating parts, flying material chips or dust and possible material kickbacks. Either engineering controls or machine guards are required for hazard reduction.

Training must instruct employees on the purpose of each control or safeguard, the protection provided and functionality. Employers must also train employees not to bypass controls nor remove or alter machine guards while the equipment is in use. If adjustments are needed while forming the work piece, employees must know the proper way to make them, which involves stopping the machine and disabling power sources.

Lathe operators must be trained and held accountable for following safe work practices before they begin work. This is essential in avoiding injury. Examples of safe work practices include not wearing loose clothing, rings and other jewelry, keeping long hair pulled back while operating a lathe and keeping hands and fingers away from rotating parts.

These practices are important because rotating parts can catch loose or dangling items and pull the operator into the machine, causing serious injury.

Lathe Machine Seminar PPT with pdf report

Training must also address safe start-up and shutdown as well as proper machine operation, speed adjustments and work piece placement, control and support. Material could become unstable in a lathe, causing a hazardous condition. The ability to shut down a lathe quickly during this or other emergencies is essential. Lathes must be fitted with emergency stops or switches. These quick access controls will promptly shut down the machine.

Lathe operators must receive training on and become familiar with emergency shutdown procedures. They must be able to recognize emergency conditions so they will know when to shut the machine down without hesitation. OSHA prefers that companies design or engineer out machine hazards where possible.

When this is not feasible, companies can use personal protective equipment.

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Companies must determine the type of personal protective equipment needed and train their employees on when and how to use it. When operating a lathe, requirements include safety glasses or other suitable eye protection, earplugs, footwear and close-fitting protective clothing. Defective equipment offers little protection. Training must also cover how to recognize defects and how to determine when personal protective equipment needs to be replaced.

Deb Dupree has been an active writer throughout her career in the corporate world and in public service since She has written numerous corporate and educational documents including project reports, procedures and employee training programs. She has a Bachelor of Science in chemical engineering from the University of Tennessee. Skip to main content. Hazards and Safeguards Lathe hazards include rotating parts, flying material chips or dust and possible material kickbacks.

Safe Work Practices Lathe operators must be trained and held accountable for following safe work practices before they begin work. Emergency Controls Material could become unstable in a lathe, causing a hazardous condition.The designed is made with the design software and it is executed on a computer and made with the help of CNC machine. It is a small CNC machine which is utilized for machine plastics, woods, and aluminum.

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The CNC machines can be very great in industry. The design of the machine is stored into the computer that is connected to the CNC machine. The computer transforms the design in the form of special code that is numerical which controls the method of the CNC for cutting and shaping the material.

The parts of the CNC machine are vice, guard, chuck, motor, lathe bed, and cutting tool. The CNC machine includes three steps.

They are input, process, and output. The production requires three parts of equipment. They are computer, an interface, and Computer Numerical Control. Normally, the software and the computer functions the machine. As a result, the machines include range of controls to utilize manually.

How to Operate a Combo Lathe - Training Tutorial For the Granite 3-in-1 MACHINE

The machine is utilized manually like simple functions are performed on cheap or manual machines. If the machine is handled manually then it is utilized with its specification and ability.

These machines are free from danger to utilize with the design which is very safe. The important benefit of the machines is they are very safe than operated machines of the man.

industrial training report on lathe machine

It is referred to computer that changes the design in the form of numbers and the computer functions to shape and cut the material. Your email address will not be published. Skip to content. Leave a Reply Cancel reply Your email address will not be published.Lathes are exceptionally useful for cutting sheet metal or wood, but if used improperly they can be incredibly dangerous.

The Consumer Product Safety Commission says that the most common injuries caused by lathe accidents are broken fingers, cuts to the hands and hot shrapnel in the eyes.

industrial training report on lathe machine

When using a lathe, it's important to take safety precautions such as wearing proper clothing, maintaining the proper speed and practicing safe cutting techniques. Educating yourself about the lathe before using it can prevent many accidents. Read the user manual, including all safety procedures, before you start work. Examine the lathe for any loose, damaged or missing parts and be certain that all guards and shields are in place.

Lathe cutting tools should also be sharp. Do not use the lathe if you notice any problems. Lathes often spit out chips and other pieces of hot, sharp metal. Wear industrial safety glasses with side shields to protect your eyesight. Lathes can easily catch long sleeves and loose clothing.

It's best to wear short sleeves or long sleeves with fitted cuffs that cannot get caught and drawn into the lathe. Wear long pants and sturdy work shoes to protect your legs and feet from hot metal.

Safety Precautions for Lathe Machines

Remove any jewelry or wrist watches that could get caught on the lathe. Pull back long hair as well. Before you begin working the lathe, make sure the work piece is centered and tightly clamped to the lathe's chuck. Adjust the cutting tool and rest so that they are just above the center of the work piece. Remove the chuck key from the chuck before you turn on the power. When you start the lathe, begin on a low rotational setting and gradually increase the speed as necessary.

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As you cut with the lathe, follow the manufacturer's recommendations for rotation speed, feed and depth of cut for the material you are working on. Keep your hands and fingers away from any moving parts or cutting tools.

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Avoid reaching across the rotating chuck or work piece when you are filing or burnishing. Never use your hand to stop a moving chuck. Instead, move the cutting tool away from the metal, turn off the lathe and remove the work piece.

Remember the old adage that "a clean workshop is a safe workshop. Sweep up any metal pieces from the floor or work area with a brush or broom. Do not touch the metal pieces with your hands as they may cut or burn you. Megan Martin has more than 10 years of experience writing for trade publications and corporate newsletters as well as literary journals. Hunker may earn compensation through affiliate links in this story. A man makes spindles on a lathe.

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industrial training report on lathe machine

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See Current Deals. Newsletter Sign-Up Subscribe. Need a Quote? Call us: Lathe Machine Seminar and PPT with pdf report : The lathe is one of the most vital device tools in the industry of metal working and a lathe functions on the principle of a rotating workpiece and a fixed cutting instrument.

The cutting instrument is feed into the workpiece which rotates about its own axis and with its help we can make the workpiece in a required shape that we need or want.

By performing the different operations like cutting, knurling and boring, deformation, facing, sanding and turning. The lathe device is very much used in the metal functional industry and it is the ancient and most vital device tools. The lathe machine is very beneficial due to the following features:. Content of the Seminar and pdf report for Lathe Machine. All you need to do is just click on the download link and get it. Lathe Machine pdf Report Free Download. If you liked it then please share it or if you want to ask anything then please hit comment button.

Your email address will not be published. This site uses Akismet to reduce spam. Learn how your comment data is processed. Related Posts. I am passionate about blogging. Judges ask which type of questions on the topic of lathe machines. Please give me Reply. Leave a Reply Cancel reply Your email address will not be published.In this course, students learn to deals with the safety measures in the shop, use of measuring instruments like Vernier caliper and Micrometer, interpret basic drawings.

Develop skills necessary to perform the basic lathe machine operation. Upon completion of the course, the participants must be able to: 1. Work safely in handling the cutting tools and the lathe machine; 2. Use and read measuring instruments properly and correctly; 3. Perform off hand grinding of cutting tools; 4. Familiarize with the different parts of lathe machine and its accessories; 5.

Set up work piece and its work holding devices; 6. Perform basic lathe machine operations such as turning, facing, threading, etc. Your Friend's Last Name:. Your Friend's First Name:. Your Friend's Email:. Message Box:. Your Last Name:. Your First Name:. Carefully review all fields in the online form and provide complete and accurate information.

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industrial training report on lathe machine

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